Stop fixing problems. Start preventing them.
Structured preventive maintenance programs that keep your centrifugal compressors running reliably — with vibration trending, oil analysis, and condition-based scheduling that catches problems before they become shutdowns.
Problems you might be facing
Unplanned shutdowns costing $50K+ per day
Your compressor trips without warning because there's no condition monitoring in place to catch developing problems.
No in-house compressor expertise
Your maintenance team is stretched thin and compressor PMs keep getting deferred — until something breaks.
Reactive maintenance eating your budget
You're spending 3–5x more on emergency repairs than a structured PM program would cost.
Capabilities
Vibration analysis
Periodic and continuous vibration monitoring — spectrum analysis, bearing condition, and trend tracking.
Performance monitoring
Discharge pressure, temperature, power consumption — trended against design curves to spot degradation early.
Oil sampling & analysis
Scheduled lube oil sampling with particle count, spectrometric analysis, and moisture testing.
PM scheduling
Customized PM task lists — daily, weekly, monthly, quarterly, and annual — aligned to your operating hours.
Shutdown planning
We plan your major and minor shutdowns — scope, parts, resources, timeline — months in advance.
Condition reports
Monthly health reports with trends, recommendations, and next-action items — no surprises.
Why customers choose us
- Flexible contracts — from quarterly visits to full-time on-site support.
- All data stored digitally with trend dashboards accessible to your team.
- Integrated with your CMMS for work order generation.
- Parts pre-staged for planned replacements — zero procurement delays.
Process
Baseline
Initial assessment — vibration baseline, performance test, oil sample, visual inspection.
Plan
Custom PM schedule developed based on your equipment, operating profile, and criticality.
Execute
Scheduled visits — vibration routes, oil sampling, inspections, minor adjustments.
Report
Monthly condition report with trend data, findings, and maintenance recommendations.
Frequently asked questions
What's included in a preventive maintenance visit?+
Vibration data collection on all bearings, oil sampling, visual inspection of seals and piping, verification of control system parameters, and a summary report with findings and recommendations.
How often should centrifugal compressors be serviced?+
At minimum: quarterly vibration surveys, monthly oil samples, annual performance tests. Critical or older machines benefit from monthly vibration monitoring.
Can you supplement our existing maintenance team?+
Absolutely. We integrate with your on-site team — providing specialized compressor expertise while your team handles general plant maintenance.
Do you provide emergency support between scheduled visits?+
Yes. PM contract customers get priority access to our emergency field service team with defined response times.