Find the 20–30% energy you're wasting. Prove the ROI.
Comprehensive compressed air system audits that quantify leaks, inefficiencies, and savings opportunities — with detailed reporting and ROI calculations that justify the investment to your management.
Problems you might be facing
Energy bills climbing with no explanation
Your compressed air system is consuming 20–30% more power than it should — but you can't pinpoint where the waste is.
No baseline performance data
You don't know if your compressors are running efficiently because there's never been a proper system assessment.
Management wants ROI before approving upgrades
You know the system needs work, but without hard numbers, you can't get budget approval.
Capabilities
Ultrasonic leak detection
Systematic leak survey of your entire compressed air distribution — every leak tagged, quantified, and mapped.
Compressor performance testing
Individual compressor performance measurement — specific power, capacity, and efficiency vs. design values.
Thermal imaging
Infrared survey of compressors, coolers, dryers, and piping — identifying thermal anomalies and insulation gaps.
Demand profiling
24/7 pressure and flow data logging to understand your actual demand profile and identify oversizing or undersizing.
System optimization recommendations
Pressure band optimization, compressor sequencing, storage sizing, and control strategy improvements.
ROI report
Detailed report with quantified savings, implementation costs, payback periods, and prioritized action plan.
Why customers choose us
- Average audit identifies 15–30% annual energy savings.
- Typical audit payback: 6–12 months from implemented recommendations.
- ISO 11011 compliant compressed air assessment methodology.
- Data logging equipment provided — no investment required from your side.
- Post-audit support: we help implement the recommendations.
Process
Scope
Review your system layout, number of compressors, and operating profile to define the audit scope.
Measure
3–5 days on-site: data logging, leak survey, thermal imaging, performance testing.
Analyze
Engineering analysis of collected data — identifying every savings opportunity and quantifying ROI.
Report
Presentation-ready report with executive summary, findings, and prioritized recommendations.
Frequently asked questions
How long does an audit take?+
On-site work: 3–5 days depending on system size. Report delivery: 2 weeks after on-site work. Total calendar time: 3–4 weeks.
Do we need to shut down during the audit?+
No. The audit is performed while your system is operating normally. We may request brief access to individual compressors for performance testing, but no production impact.
What ROI can we expect from implementing your recommendations?+
Typical ROI is 6–12 months for leak repair and controls optimization. Larger capital investments (compressor replacement, heat recovery) typically pay back in 18–24 months.
Can you audit systems from multiple compressor brands?+
Yes. Our team is OEM-neutral and has audited systems with Cameron, Ingersoll Rand, Atlas Copco, Centac, Kaeser, and mixed-brand installations.