Expert Industrial Air Compressors installation : Step-by-step guide to installation process
Compressed air system Installation and Commissioning Services
Following a step-by-step guide for Air Compressor Installation and Commissioning ensures trouble-free startup and long-term reliability. Built-in flaws or issues that might later lead to equipment failures or poor performance in air supply are eliminated during each stage of the installation process by thorough examination and critical review under Manufacturer's trained expert supervision The choice of new air compressor, such as an Atlas Copco, Ingersoll rand or Kaeser screw air compressor, installation location, compressed air dryers, type of air intake filters, electrical supply system should be some of the considerations for safe and efficient operation.
Before an industrial air compressor is purchased
- Kind of equipment being considered and type of another compressor options available based on process requirement and amount of oil content allowed in compressed air, if high-quality air is a must at compressor discharge, consider oil free or centrifugal compressors.
- Defining overall specifications for system and equipment, Flow requirement, delivery pressure bar g, operation and maintenance requirements.
- Project proposal submission Plan.
- Target unit price per compressed air system.
- Develop Commissioning Plan for air compressor system.
Important factor to consider before Equipment is Shipped
- Test Equipment at OEM with the dryer used in an industrial air compressor.
- Interface testing between OEM subsystems and industrial air compressor.
Before system commissioning, but after equipment Installation
- Existing industrial air compressor controls modifications
- We'll walk you through the tests of major air compressor system equipment, both mechanically and electrically, during the
- Pre-commissioning Check-out of air compressor for reliable air supply is an important step.
Compressor Site Testing with dryer and air storage
- Offline testing of the entire air compressor system is one of the essential steps we'll walk through.
- Online testing of the entire air compressor system is one of the essential steps.
Important points need to consider for your industrial air compressor installation
- Latest technology in use (Whether piston/ Screw/ Scroll centrifugal etc), CFM, Requirements, Space for New Compressor, total number of compressor required, Air Filter, oil filter to separate oil from air, Breakdown maintenance for project of installation
- Ventilation system's planning
- Air intake/ Suction is an important factor to consider in the operation of the air compressor.
- Cooling water
- Electrical system for the industrial air compressor, is a thing you'll want to check before installation.
- Important factors to consider in an air compressor system are pipe dimensions, air receiver volume.
- Layout of the industrial air compressor room
- Description specification units requirements/ description unit requirement for particular job
- The project objective includes installing an air compressor with a dryer to ensure air quality.
- The kw Requirements & frequency converter/ frequency inverter(if used) for the air compressor system is something you'll want to be aware of.
- Type of cooler i.e. air cooled or water cooled for the particular project
- Approx. project time table.
Optimal Installation process: Save Costs, Boost Productivity
Just as essential as electricity and water for businesses to run their normal operations, is compressed air from an industrial air compressor.
Investing in an air compressor, on the other hand, does not complete the job. You’ll be far from maximizing the compressor’s potential if you get Air Compressor Installation and Commissioning wrong.
By ensuring that your industrial air compressor installation, air treatment package, and air distribution network are assembled correctly following the manufacturer's guidelines, you can get the performance of air compressors you have paid for.
